Our Repair Process
Systematic approach to motor repair ensuring quality and reliability
Four-Step Process
Every motor repair follows our systematic process to ensure quality, reliability, and traceability.
Initial Assessment
We begin with a comprehensive evaluation of your motor. Our technicians perform visual inspection, electrical testing, and diagnostics to identify the root cause of failure. We document all findings and provide a detailed assessment report.
- Visual inspection of motor condition
- Electrical testing (insulation resistance, winding resistance)
- Documentation of motor specifications
- Cost estimate and timeline
Disassembly & Documentation
Careful disassembly is critical to successful repair. We document every component, connection pattern, and specification. This ensures the repaired motor matches or exceeds original performance.
- Systematic disassembly
- Photographic documentation
- Winding data recording
- Component inspection
- Failure analysis
Repair & Rewinding
Our certified technicians perform precision winding using high-quality materials. We maintain original specifications or improve upon them. All work follows NEMA, IEEE, and EASA standards.
- Winding removal and core preparation
- Precision winding with proper wire gauge
- Proper insulation and connection patterns
- Component replacement as needed
- Bearing replacement and alignment
Testing & Quality Assurance
Every repaired motor undergoes comprehensive testing to ensure it meets or exceeds performance specifications. We provide detailed test reports with every repair.
- Insulation resistance testing
- Winding resistance measurements
- High-potential testing
- No-load and load testing
Quality at Every Step
Our process ensures quality, reliability, and complete documentation
Documentation
Complete documentation of every step, including photos, test results, and repair history.
Traceability
Full traceability of materials, processes, and testing for compliance and maintenance records.
Warranty
Comprehensive warranty on all repairs, backed by our commitment to quality and reliability.
Ready to Start Your Repair?
Contact us to begin the assessment process for your motor repair needs.
Get Started